Immersion heaters are the answer for situations in which fast, efficient heat transfer is required. These heaters are used by the process heating industry for a wide range of applications. Read More…
Leading Manufacturers
Backer Hotwatt, Inc.
Danvers, MA | 978-777-0070Backer Hotwatt is a superior designer & manufacturer of electric heaters and related heater accessories for various OEM & industrial applications. Backer Hotwatt also has a complete inventory and line of in-stock products available, as well as a technical index & heater installation instructions on our website. If you want a heater company with experience and innovation, call Backer Hotwatt!
Ulanet™
Bristol, CT | 860-582-6776For more than 70 years, Ulanet&trade has been engineering and manufacturing electric heaters, cartridge heaters, immersion heaters, tubular heaters, miniature strip heaters and bolt hole heaters, as well as industrial heaters and appliance thermostats and thermal time-delay relays.
Tutco SureHeat
Exeter, NH | 603-418-7662Tutco SureHeat is part of the Tutco Heating Solutions Group, the world’s largest heating element manufacturer and supplier. Tutco SureHeat is a manufacturer of high pressure, low flow, and high temperature industrial electric air heating solutions. All of our products are proudly engineered and manufactured here in the USA. Our many capabilities set us apart from our competitors, and it is our mission to help our clients improve productivity and safety in their applications.
Sigma Thermal
Marietta, GA | 888-676-0146We are a leading innovator of electric heaters and our products are ideal for a wide range of industries. Here at Sigma Thermal we put your needs first. All of our heaters are fairly priced and come with top of the line support. Turn to us for quick turnaround and long-lasting solutions. Give one of our representatives a call today!
Dalton Electric Heating Co., Inc.
Ipswich, MA | 978-356-9844Since 1921, Dalton Electric Heating has been offering electric heaters, industrial heaters, immersion heaters and cartridge heaters. Our Watt-Flex Cartridge Heaters and Diff-Therm Heaters are found worldwide in the automotive, plastics and aerospace industries. Give us a call!
Industrial Immersion Heaters - WATTCOA common type of immersion heater is the screw-plug immersion heater, utilized inside of tanks. The tubular heating element of the heater is inserted into a threaded opening on the side of the tank near the bottom, and then the brass, steel or stainless steel screw plug end of the heater is secured into place. Applications include hot water tanks for domestic use.
Another basic immersion heater is the flanged immersion heater. Instead of a screw plug end, the tubular heater is welded or brazed into a round or square carbon steel pipe flange. The heater is then fitted into a pipe body, tank or pressure vessel.
Both kinds of immersion heaters are extremely efficient and economical because their energy is generated from within the substance that needs to be heated. Screw-plug configurations include only a few heating elements; however, flanged configurations can hold bundles of heating elements for larger wattage requirements.
All immersion heaters consist of two major parts: the tubular heating element(s) that is immersed in the liquid or gaseous substance to be heated and the electrical terminal that remains outside of the liquid or gas. The electrical unit extends from the screw-plug or the flange end of the heater and is protected by a NEMA enclosure. NEMA 1 enclosures are for general purpose applications; NEMA 4 enclosures are moisture resistant for exposed-to-the-elements conditions; and NEMA 7 enclosures are explosion resistant and are used in hazardous locations. The enclosures could also include a thermostat control, and thermowells are utilized on the heating element end of the heater to protect the temperature sensor.
Depending on the corrosive level the heating elements will encounter, several different sheath materials are available for covering and protection. Some common materials used for this purpose include titanium, Incoloy, Inconel, steel, stainless steel and copper, each with its own ideal applications.
Copper is used for potable water; steel is good for hydraulic oils; stainless steel is ideal for mild acids; and Incoloy is great for alkaline solutions and high temperature air and gases. Immersion heaters come in a variety of shapes, sizes and configurations. Important considerations when choosing an immersion heater include the best screw-plug or flange size for the application, available length space for the heating elements, the appropriate watt density, the necessary electrical terminal and the proper sheath for the solution being heated.