Leading Ceramic Heater Manufacturers

Ceramic heaters are electric heaters that produce heat utilizing the resistive heating theory and a ceramic heating element consisting of a positive temperature coefficient (PTC). As current passes through ceramic materials, they have enough electrical resistance and thermal conductivity to create and conduct heat. In addition, they are powerful and long-lasting; as a result, they work effectively as a heating element. Read More…

Ceramic Heaters Ceramic heaters are among the most widely used electric heater varieties. Ceramic heaters are used as heating elements in a variety of configurations to provide conductive and radiant heat. Conductive ceramic heaters can be combined with aluminum nitride or other compounds to form warming plates or bonding instruments for medical devices and semiconductor applications. Stand-alone ceramic heating elements may be packed with magnesium oxide and terminated with lead or copper wires for use in a number of industrial applications.

Backer Hotwatt is a superior designer & manufacturer of electric heaters and related heater accessories for various OEM & industrial applications.

Backer Hotwatt, Inc. $$$

For more than 70 years, Ulanet™ has been engineering and manufacturing electric heaters, cartridge heaters, immersion heaters, tubular heaters, miniature strip heaters and bolt hole heaters, as well as industrial heaters and appliance thermostats.

Ulanet™ $$$

i-Heat designs and manufactures custom heating elements from a variety of materials. Our products include Silicone Rubber, Polyester Film, Kapton® Polyimide, High Temperature, Mica, Ceramic and Enclosures Heaters. We manufacture drop-in sub-assemblies with sensors, thermostats, fuses, cords and plugs.

Hi-Heat Industries, Inc. $$$

Backer Marathon is your premier manufacturer of electric heaters and a wide range of other heating components. Our inventory includes cartridge heaters, band heaters, coil heaters, and more. We have thousands of standard electric heater models, and our engineers are capable if designing a custom heater for more complex specifications. No matter what component you require, Backer Marathon is...

Backer Marathon, Inc. $$$

Dayco is a manufacturer of a variety of industrial heating and process equipment, including air electric heaters. Direct fired air heaters, indirect fired air heaters, make-up air heaters, recirculating air heaters, as well as custom heaters. Combustion systems and combustion parts and accessories are also available.

Dayco, Inc. $$$

DBK designs, develops and manufactures quality standard and custom electric thermal solutions. In addition to a full line of electric heaters, we provide heating elements and heater systems as well as thermoelectric coolers and filtered fan systems. Our expertise gives us the ability to adapt our technologies to find your thermal control solution from immersion heaters to ceramic heaters and more.

DBK USA, Inc. $$$
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placeholder image Backer Hotwatt, Inc. Ulanet™ Hi-Heat Industries, Inc. Backer Marathon, Inc. Dayco, Inc. DBK USA, Inc.

Ceramic heaters' heating elements are made of pure ceramic substance, but most are composite composites encapsulating metal and ceramic components. The latter's ceramic sense functions as an insulator while also conducting heat to the environment, reducing the heat and energy losses incurred with uninsulated resistance wire. Depending on the ceramic's composition, when voltage is given to the semi-conductive PTC ceramic material, the power rapidly reduces as the temperature rises. The ceramic components come in touch with the aluminum fins and heat them. The air is heated by a fan blowing out across fins.

Ceramic Space Heater

Types of Ceramic Heaters

Contrary to its name, the ceramic heater is a type of heater that is not composed of ceramic. Most ceramic heater components are made of plastic, with some metal thrown in. The ceramic heaters are of two types:

  • Convective Ceramic Heaters

    A ceramic heating element is incorporated in aluminum fins and baffles in convective ceramic space heaters. They use convection. A fan is placed to swiftly heat the area, which circulates and disperses the warm air throughout the space.

  • Radiant Heaters

    Radiant heaters use infrared rays to warm items and people in a room, not air. As a result, they're perfect for quickly heating specific areas of a space or warming individuals sitting in front of them.

Materials in a Ceramic Heaters

The ceramic heater has two types of materials as the heating elements:

  • Ceramic Fin

    Metal fins are joined to a single block of ceramic material which is then heated by an electric current, warming the fins. The fins then heat the air.

    Ceramic Fin
  • Honeycomb Disk

    The ceramic block is perforated with many holes. As the air passes through the openings, it heats up. Honeycomb disk heating components do not require fins.

    Honeycomb Disk

How does it work?

Ceramic heaters may be divided into Convective and Radiant, as both work differently.

The Convective Ceramic Heater has a simple working procedure:

  • The connective form of the ceramic heater's heating mechanism uses electricity to heat a series of metal fins.
  • The mechanism will then transfer the heat to a ceramic heating element. Meanwhile, the heater unit also draws chilly air from the base heater.
  • Then it blows cold air over the ceramic and metal components.
  • After that, it will disperse the heated air into the room.
  • Most convective heaters have a regulatory fan to regulate the warm air around the room or surrounding area.

On the contrary, the Radiant Ceramic Heater is ideal for industrial usage due to its heat properties. It works as follows:

  • Radiant ceramic heaters also need electricity to heat the ceramic plate.
  • However, they do not utilize the fan to circulate the air in the room; they emit heat directly at items in their path.
  • The nearby items are at a lower temperature than the heat provided by the radiant heater. After a while of the heat being directed at the things, their temperature rises.
  • The radiant heater does not heat as efficiently as a convection heater but does heat for a longer time.
  • The heat is contained in objects, not in the air, which may fade away quickly.
Radiant Heater
Radiant Heaters

Benefits of Ceramic Heaters

  • Electricity powers ceramic heaters, making them a clean heat resource.
  • Ceramic heaters are simple to use. They may begin heating spaces and items as soon as they are plugged in and turned on.
  • Ceramic heaters are entirely safe. Electric heaters have a lower fire risk than fuel-powered heaters, which entail combustion.
  • Ceramic heaters may be used to warm places and items practically and flexibly. These heaters can be used to heat materials and products in industrial machinery.
  • Ceramic heaters are small and light. Despite their small size, they can generate a lot of heat.
  • Ceramic heaters can be fitted with thermocouples, circuit boards, thermistors, thermostats, and other devices to control the heating process better.

Applications of Ceramic Heaters

Ceramic heaters are used for various applications in different industries; a few are listed below.

  • In the plastic industry, thermoforming and vacuum forming are used to plasticize sheets and rolls.
  • Ceramic heaters are used to shrink polymers in PVC paste lamination and welding.
  • These heaters are used in the drying process of Nylon and Perlon threads.
  • They are used for car bodies' epoxy to be stoked or when the steel panels need heat with a lacquer finish.
  • These heaters are also used for the preheating and vulcanization of rubber sheets.
  • Ceramic heaters can also be used for adhesive activation and paper coating drying.

Choosing the Right Ceramic Heater Supplier

To ensure you have the most beneficial outcome when purchasing a ceramic heater from a ceramic heater supplier, it is important to compare several companies using our directory of ceramic heater suppliers. Each ceramic heater company has a business profile page highlighting their areas of experience and capabilities, along with a contact form to directly communicate with them for more information or request a quote. Review each ceramic heater business website using our patented website previewer for a better idea of what each company specializes in. Then, use our simple RFQ form to contact multiple ceramic heater businesses with the same form.

Ceramic Heater Informational Video

 

Electric Heaters Power Pages

Band Heaters

Band Heaters

A band heater is a heating device that clamps onto objects to provide external heat using radiant and conductive heating. The different mounting methods of band heaters makes it possible to secure them tightly and firmly such that they do not shift or loosen...

Cartridge Heater

Cartridge Heater

A cartridge heater is a cylindrical tubular heating device that provides concise and precise heating for various forms of materials, machinery, and equipment. Unlike an immersion heater, a cartridge heater is inserted into a hole in the item to be heated to furnish internal radiant heat...

Ceramic Heaters

Ceramic Heaters

Ceramic heaters are electric heaters that utilize a positive temperature coefficient (PTC) ceramic heating element and generate heat through the principle of resistive heating. Ceramic materials possess sufficient electrical resistance and...

Electric Heaters

Electric Heaters

Electric heating is produced by using a known resistance in an electric circuit. This placed resistance has very few free electrons in it so it does not conduct electric current easily through it. When there is resistance in...

Heating Element

Heating Element

A heating element is a material or device that directly converts electrical energy into heat or thermal energy through a principle known as Joule heating. Joule heating is the phenomenon where a conductor generates...

Immersion Heaters

Immersion Heaters

An immersion heater is a fast, economical, and efficient method for heating liquids in tanks, vats, or equipment. Known as bayonet heaters, they have heating elements that can be directly inserted into a container of water, oil, or other material in order to heat the entire contents...

Infrared Heating

Infrared Heating

Infrared heating is a heating method used to warm surrounding bodies by infrared radiation. Thermal energy is transferred directly to a body with a lower temperature through electromagnetic waves in the infrared region...

Radiant Heaters

Radiant Heaters

Radiant heaters are systems that generate heat internally and then radiate it to the nearby objects and people. The sun is a basic example of a radiant heater. When we feel warm on our bodies on a sunny day...

Types of Electric Heaters

Cartridge Heater Inserted into a Plastic Mixing Block

The idea of an electric heater seems to be out of place in modern society since most buildings have a sophisticated central heating system. That may be true, but electric heaters can be a helpful way of saving energy while...

Thermocouples

Thermocouple

A thermocouple is a transducer that converts thermal energy into electrical energy and is constructed by joining wires made from dissimilar metals to form a junction. Voltage is produced when the temperature at the junction changes...

Heating Elements

Heating Elements

A heating element is a material or device that directly converts electrical energy into heat or thermal energy through a principle known as Joule heating. Joule heating is the phenomenon where a conductor generates heat due to the flow of electric current...

Infrared Heaters

Industrial Infrared Heater

Infrared heating is a method for heating materials that uses electromagnetic waves to transfer energy from the infrared source to the product without heating the air in between. The emitted infrared energy is between 0.7 microns (µ) and 6 µ...

Electric Heaters

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