Leading Duct Heater Manufacturers

Duct heaters work with existing central forced-air heating systems to preheat fresh air or returned air. The central air handler filters the air, re-heats it and blows it through the ductwork. The conditioned air is distributed throughout the building and is then returned to the central air handling unit (AHU). Read More…

Duct Heaters A duct heater is a heavy duty modular unit installed in the ventilating ductwork of commercial, residential and institutional HVAC systems, although smaller "duct" heating elements are used in the forced air heating systems of vehicles. Duct heaters can be complementary to a central heating system that utilizes forced air heating, also known as forced circulation heating or convection heating, where air is the medium that transfers heat. Fans and blowers are integral to the transfer of heat; their motion conveys the air through the duct heater.

Backer Hotwatt is a superior designer & manufacturer of electric heaters and related heater accessories for various OEM & industrial applications.

Backer Hotwatt, Inc. $$$

For more than 70 years, Ulanet™ has been engineering and manufacturing electric heaters, cartridge heaters, immersion heaters, tubular heaters, miniature strip heaters and bolt hole heaters, as well as industrial heaters and appliance thermostats.

Ulanet™ $$$

i-Heat designs and manufactures custom heating elements from a variety of materials. Our products include Silicone Rubber, Polyester Film, Kapton® Polyimide, High Temperature, Mica, Ceramic and Enclosures Heaters. We manufacture drop-in sub-assemblies with sensors, thermostats, fuses, cords and plugs.

Hi-Heat Industries, Inc. $$$

Backer Marathon is your premier manufacturer of electric heaters and a wide range of other heating components. Our inventory includes cartridge heaters, band heaters, coil heaters, and more. We have thousands of standard electric heater models, and our engineers are capable if designing a custom heater for more complex specifications. No matter what component you require, Backer Marathon is...

Backer Marathon, Inc. $$$

Dayco is a manufacturer of a variety of industrial heating and process equipment, including air electric heaters. Direct fired air heaters, indirect fired air heaters, make-up air heaters, recirculating air heaters, as well as custom heaters. Combustion systems and combustion parts and accessories are also available.

Dayco, Inc. $$$

DBK designs, develops and manufactures quality standard and custom electric thermal solutions. In addition to a full line of electric heaters, we provide heating elements and heater systems as well as thermoelectric coolers and filtered fan systems. Our expertise gives us the ability to adapt our technologies to find your thermal control solution from immersion heaters to ceramic heaters and more.

DBK USA, Inc. $$$
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placeholder image Backer Hotwatt, Inc. Ulanet™ Hi-Heat Industries, Inc. Backer Marathon, Inc. Dayco, Inc. DBK USA, Inc.

Electric heater manufacturers generally construct duct heaters in rectangular or square box configurations, but they can create rounded ones for the best fit in certain sheet metal ductwork.

Consisting of two major components, the heating elements and the electric terminal within the boxed framework, duct heaters can be bottom mounted, flange mounted, round collar mounted or slip-in and are easily installed in existing or new HVAC systems, with the heater control panel mounted in any convenient location.

The two types of heating elements used in duct heaters are open coil and tubular (standard and finned), each offering certain advantages.

Open coil elements are coils of nickel chrome wire that are very popular due to excellent heat dissipation; however, tubular elements are more suited to demanding environments as they are sheathed with protective covers of metals such as aluminum, iron, stainless steel or steel.

Because of their sheathes, tubular elements are slower to respond but can hold up to humid and dusty atmospheres, and fins are used to help more quickly distribute the heat. Sheathed elements, especially finned varieties, offer a very long life with less maintenance and lower risk of fire and electric shock.

Choosing the right heating element, electrical components and controls is essential to achieving the highest economy and efficiency from a duct heater. Temperature sensing duct heaters can be encoded to regulate electric heat output based on a desired temperature, and modulating controllers can allow successful duct heater operation in even extremely low air flow. Plus, electronic enclosures act as moisture/debris resistant and explosion proof housings.

Duct Heater Informational Video

 

Electric Heaters Power Pages

Band Heaters

Band Heaters

A band heater is a heating device that clamps onto objects to provide external heat using radiant and conductive heating. The different mounting methods of band heaters makes it possible to secure them tightly and firmly such that they do not shift or loosen...

Cartridge Heater

Cartridge Heater

A cartridge heater is a cylindrical tubular heating device that provides concise and precise heating for various forms of materials, machinery, and equipment. Unlike an immersion heater, a cartridge heater is inserted into a hole in the item to be heated to furnish internal radiant heat...

Ceramic Heaters

Ceramic Heaters

Ceramic heaters are electric heaters that utilize a positive temperature coefficient (PTC) ceramic heating element and generate heat through the principle of resistive heating. Ceramic materials possess sufficient electrical resistance and...

Electric Heaters

Electric Heaters

Electric heating is produced by using a known resistance in an electric circuit. This placed resistance has very few free electrons in it so it does not conduct electric current easily through it. When there is resistance in...

Heating Element

Heating Element

A heating element is a material or device that directly converts electrical energy into heat or thermal energy through a principle known as Joule heating. Joule heating is the phenomenon where a conductor generates...

Immersion Heaters

Immersion Heaters

An immersion heater is a fast, economical, and efficient method for heating liquids in tanks, vats, or equipment. Known as bayonet heaters, they have heating elements that can be directly inserted into a container of water, oil, or other material in order to heat the entire contents...

Infrared Heating

Infrared Heating

Infrared heating is a heating method used to warm surrounding bodies by infrared radiation. Thermal energy is transferred directly to a body with a lower temperature through electromagnetic waves in the infrared region...

Radiant Heaters

Radiant Heaters

Radiant heaters are systems that generate heat internally and then radiate it to the nearby objects and people. The sun is a basic example of a radiant heater. When we feel warm on our bodies on a sunny day...

Types of Electric Heaters

Cartridge Heater Inserted into a Plastic Mixing Block

The idea of an electric heater seems to be out of place in modern society since most buildings have a sophisticated central heating system. That may be true, but electric heaters can be a helpful way of saving energy while...

Thermocouples

Thermocouple

A thermocouple is a transducer that converts thermal energy into electrical energy and is constructed by joining wires made from dissimilar metals to form a junction. Voltage is produced when the temperature at the junction changes...

Heating Elements

Heating Elements

A heating element is a material or device that directly converts electrical energy into heat or thermal energy through a principle known as Joule heating. Joule heating is the phenomenon where a conductor generates heat due to the flow of electric current...

Infrared Heaters

Industrial Infrared Heater

Infrared heating is a method for heating materials that uses electromagnetic waves to transfer energy from the infrared source to the product without heating the air in between. The emitted infrared energy is between 0.7 microns (µ) and 6 µ...

Electric Heaters

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